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Safety warning after worker fatally injured during plant change process

Workplace safety news

Originally published by the Australian Institute of Health & Safety

WorkSafe WA recently issued a safety alert following an incident in which an employee was fatally injured after being struck by a section of pipe at a wastewater treatment plant during pipe modification works. 

Preliminary investigations indicate that immediately prior to the incident, air pressure was introduced to the modified system and a failure occurred. A section of pipe broke free and struck the worker.

The alert said possible contributing factors in incidents of this type include:

  • Hazards relating to modification of the system are not adequately identified
  • Thorough risk assessment in relation to the proposed change is not conducted
  • System is not constructed to the required standard
  • Workers are unaware of the potential hazards of modifying and commissioning the system

When planning to alter plant, the alert said the physical environment or processes at a workplace should:

  • Clearly define the proposed change
  • Identify the hazards and assess the risks
    o Involve competent persons, who have training and experience relevant to the issue, including technical specialists, supervisors, workers and safety and health representatives
    o Identify which existing risks may change, and any new hazards and risks which may be introduced
    o Consider the longer term risks that will result from the change, for example changes required in inspection or maintenance
    o Assess whether the changed workplace remains compliant with laws and standards
  •  Ensure the change proposal minimises risks as far as practicable
    o Revise the proposal if the risks are elevated - consider a different approach or further controls
  • Communicate all changes in relation to risk to affected workers
  •  Provide any necessary instruction, training or supervision
  • Monitor the effectiveness of the controls
  • Ensure there is ongoing monitoring to identify gradual changes
  • Document changes and make the documents available to workers
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